HV – High power connectors for DC applications

Connectors up to 1,000 V DC and 470 A for power transmission

HV series
One-handed operation – thanks to the sliding mechanism on the handle of the socket housing.
HV series
Plug with cable guide in corrugated pipe
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Schaltbau’s HV series connectors feature solid power and signal contacts and are suitable for a wide range of high-current applications. The robust connectors have a modular design and protection against accidental contact. They are IP69K certified and designed for a high number of mating cycles. The HV connectors are perfect for high power rating. Places of application can be the energy transmission between rail cars or equally the connection of track and trailer on heavy e-vehicles. Other applications include the connection of powerful battery packs – here the HV series is used as a high-performance charging connector.

Besondere Merkmale

Wide power range

Rated voltages up to 1,000 volts and rated currents up to 470 amps. Main contacts in the plug and socket housing safely protected against accidental contact.

Rugged housing

One-handed operation – thanks to the sliding mechanism on the handle of the socket housing. This saves effort and ensures safe locking and unlocking of the plug in the socket.

Feedback plug inserted

Optional switching element in the socket housing signals a correctly plugged-in connector.

Modularity

Solid power contacts for different connection cross-sections up to 95 mm2 and 4 universally applicable signal contacts are available. Also configured with cable or individual conductors in a robust corrugated pipe.

Flammability

Meets the requirements of UL94-V0 and the
following fireprotection standards EN 45545.

Technische Daten

HV series
Number of contacts2 pole + PE + 2 + 2
Rated voltage UePower contacts 1+2: 1,000 V DC
Signal contacts 3+4: 60 V DC
Signal contacts 6+7: 60 V DC
Rated current IePower contacts 1+2: 470 A max. @ 95 mm2
Signal contacts 3+4: 30 A max. @ 10 mm2
Signal contacts 6+7: 5 A max. @ 1.5 mm2
Wire gaugePower contacts 1+2: ø10 mm, 35  /  50  / 70 /  95 mm2
Signal contacts 3+4: ø4 mm, 0.5 / 0.75...1 / 1.5  / 2.5 / 4 / 6 / 10 mm2
Signal contacts 6+7: ø3 mm, 0.5 / 0.75...1 / 1.5 / 2.5 mm2
Material, shellsSocket: Aluminium die-cast, black
Plug: Polyamid PA 6.6, black
Contact inserts: Polyamid PA 6.6, black
Dichtungsteile: Silikon
Feedback contact plug inserted1x in socket shell, S870 series, SPDT, 10 A
CouplingSocket housing with handle and one-hand lock
IP rating (IEC 60529)IP69K: When mated, socket with closed lid, plug in dummy socket
Mechanical endurance> 10,000 mating cycles
Temperature range–40° C ... +85° C
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HV – High power connectors for DC applications